Insolation Energy leading the way in solar module tech

Insolation Energy is at the forefront of innovation leading the solar module industry. Manish Gupta, Founder and Chairman of Insolation Energy interacts with EPR to share more insights.

Could you explain the key differentiators of Insolation Energy’s solar modules compared to other options in the market?

Key Differentiators of Insolation Energy’s Solar Modules

Advanced Technology

P-Type Mono PERC Technology: Our current solar modules utilise P-Type Mono PERC (Passivated Emitter Rear Cell) technology, which enhances efficiency by reducing electron recombination losses. This results in higher energy conversion rates and better performance under various light conditions.

Upcoming N-Type TOPCon Technology: We are excited to announce the launch of our next-generation N-Type TOPCon (Tunnel Oxide Passivated Contact) technology modules. This advanced technology offers even greater efficiency and performance improvements, pushing the boundaries of solar energy generation.

Glass-to-Glass (G2G) Design: In our upcoming offerings, we will introduce innovative Glass-to-Glass (G2G) modules, which provide enhanced durability and protection against environmental factors, such as moisture and mechanical stress, ensuring a longer operational life and superior reliability.

High Efficiency

Superior Power Output: Our P-Type Mono PERC modules deliver high power outputs, optimising space usage and maximising energy production. With the introduction of N-Type TOPCon technology, we expect even higher efficiency and power outputs.

Anti-Reflective Coatings: Advanced anti-reflective coatings on our modules enhance light absorption, resulting in improved energy conversion efficiency.

Robust Manufacturing Standards

Quality Assurance: We adhere to stringent quality control measures throughout our manufacturing process. Automated inspections and high-throughput testing ensure that every module meets our rigorous performance and reliability standards.

International Certifications: Our modules are certified to meet international standards such as ISO, UL, ALMM, CE, and BIS, affirming their quality, safety, and reliability.

Innovative Production Techniques

Automated Production: Fully automated production lines with robotic systems and smart manufacturing technologies ensure precision and consistency in module assembly, reducing defects and enhancing efficiency.

High-Efficiency Equipment: We utilise cutting-edge equipment, including laser cutting and automated laminators, to optimise the performance and efficiency of our solar modules.

Durability and Longevity

Current Glass-to-Backsheet Modules: Our existing modules feature a Glass-to-Backsheet design, which provides robust protection against environmental impacts such as temperature fluctuations and UV exposure, ensuring durability and a long operational life.

Upcoming Glass-to-Glass (G2G) Modules: Our future G2G modules will offer even greater resistance to environmental factors, providing superior protection and extending the modules’ lifespan and performance.

Commitment to Sustainability

Eco-Friendly Practices: We integrate sustainable practices in our manufacturing processes, focusing on efficient resource use and waste reduction, aligning with global environmental goals and promoting a greener future.

Comprehensive Support and Services

Customer-Centric Approach: We provide extensive support and services, including customised solutions and responsive customer service, ensuring that our clients receive optimal assistance throughout the lifecycle of our products.

These differentiators underscore how Insolation Energy’s solar modules, including our advanced P-Type Mono PERC technology and upcoming N-Type TOPCon and G2G modules, set us apart in the market. Our commitment to innovation, high efficiency, and superior quality positions us as a leader in the solar energy sector.

What innovative technology will you be showcasing at the upcoming InterSolar Expo?

Insolation Energy Limited (INA Solar) is excited to showcase several new products and technologies at the InterSolar Expo 2025. Here’s what you can expect:

Glass-to-Glass (G2G) Solar Modules

Advanced N-Type Technology: We will launch our cutting-edge Glass-to-Glass (G2G) solar modules featuring the latest N-Type technology. These modules offer a high power output of 630Wp, which improves energy generation and efficiency.

Enhanced Durability: The G2G design provides superior protection against environmental factors, ensuring longer module life and reliability.

High-Efficiency Solar Panels

Next-Generation Panels: We will present our latest high-efficiency solar panels designed to maximise energy capture and conversion. These panels incorporate advanced materials and technologies to deliver superior performance.

Innovative Solar Solutions

Customised Solutions: Alongside new products, we will introduce customised solar solutions tailored to various applications, including residential, commercial, and industrial sectors.

Energy Storage Systems

Next-Gen Batteries: We will also showcase our latest energy storage solutions, designed to complement our solar panels and enhance energy reliability and management.

By unveiling these new products and technologies at InterSolar Expo 2025, INA Solar aims to demonstrate our commitment to innovation and our role in advancing the renewable energy landscape.

What are your goals for expanding Insolation Energy’s presence and leadership in the Indian solar market?

INA Solar’s goals are centered around driving innovation, expansion, and enhanced market presence both in India and internationally.

Innovation: We are committed to advancing solar technology by introducing next-generation solar modules. In 2025, INA Solar plans to incorporate bifacial solar panels and perovskite solar cells, which promise to offer higher efficiency and lower costs. Additionally, we are moving towards backward integration by entering Solar PV Cell manufacturing, which will help us enhance product quality and production efficiency. Our introduction of N-type Solar Cells manufactured in India will ensure superior performance in the solar modules.

Expansion:

In Rajasthan, INA Solar is ramping up its manufacturing capacity from 1 GW to 4 GW in the coming months to meet the increasing demand for high-quality solar modules and 12,000 MT aluminium frame production capacities by 2025. Work on this facility is already in progress. Meanwhile, Madhya Pradesh will host a 3 GW solar cell and 4 GW solar module production capacities, along with a 24,000 MT aluminium frame production facility by 2026. Work on this facility will commence very soon. These state-of-the-art facilities will feature the latest N-Type TOPCon technology, showcasing INA Solar’s commitment to innovation and industry leadership. This expansion will allow us to serve the growing residential, commercial, industrial, and utility-scale solar projects across PAN India. On the international front, we are exploring new markets in the USA, Middle East, and Africa, where the demand for solar energy is surging. These regions present significant growth opportunities, and INA Solar is positioning itself to become a key player in these markets.

Market Presence: Our goal is to further establish INA Solar as a market leader in all solar segments, including rooftop solar, C&I installations, and utility-scale projects. We will continue to expand our footprint across PAN India while introducing advanced solar products tailored to meet the specific needs of international markets. By offering high-performance solar modules, we aim to strengthen our presence across residential, commercial, and industrial sectors, as well as large-scale utility projects.

How is your company preparing to adapt to future technological advancements and market changes?

Insolation Energy Limited (INA Solar) is proactively preparing to adapt to future technological advancements and market changes through several strategic approaches:

Investment in Research and Development:

Continuous Innovation: We are heavily investing in R&D to stay ahead of technological trends and develop next-generation solar technologies. Our focus on innovations such as the Glass-to-Glass (G2G) modules with N-Type technology demonstrates our commitment to integrating cutting-edge solutions.

Scaling Production Capabilities

Expansion Plans: By significantly increasing our manufacturing capacity to 4000 MW by 2024-25 and adding new units for solar cells and aluminum frames, we are positioning ourselves to meet growing market demands and adapt to technological shifts.

Adoption of Emerging Technologies

Advanced Technologies: We are preparing to incorporate the latest advancements in solar technology, including high-efficiency modules and energy storage solutions. This ensures that we remain competitive and offer state-of-the-art products to our customers.

Focus on Sustainability

Eco-Friendly Practices: We are committed to enhancing our sustainability efforts by refining our manufacturing processes and adhering to international standards. Our alignment with India’s Net-Zero emissions target by 2070 reflects our long-term vision for environmental responsibility.

Agile Market Response

Adaptive Strategies: We continuously monitor market trends and technological advancements to adjust our strategies and product offerings accordingly. This agility allows us to respond effectively to changes in the market and emerging opportunities.

Enhancing Customer Experience

Improved Support and Services: We are investing in customer support and service enhancements to better meet the evolving needs of our clients. Our extensive network of clients and partners will benefit from our focus on delivering high-quality and reliable solutions.

By focusing on these areas, INA Solar is well-positioned to navigate future technological advancements and market changes, ensuring sustained growth and leadership in the renewable energy sector.

Can you share some insights into the latest technological advancements in your fully automated SPV module production process?

Our fully automated Solar Photovoltaic (SPV) module production process incorporates several cutting-edge technological advancements to enhance efficiency, precision, and quality. Here are some key insights into these advancements:

Advanced Automation Systems

Robotic Assembly: We utilise robotic systems for various stages of module assembly, including cell placement, lamination, and framing. These robots enhance precision, reduce manual handling errors, and significantly increase production speed.

Automated Inspection: Integrated high-resolution cameras and sensors conduct real-time quality inspections during the manufacturing process. These systems detect defects and ensure that only modules meeting strict quality standards proceed to the next stage.

Smart Manufacturing Technologies

Industry 4.0 Integration: Our production lines are equipped with smart sensors and IoT devices that collect and analyse data in real-time. This enables predictive maintenance, process optimisation, and enhanced production monitoring.

High-Efficiency Production Equipment

Laser Cutting and Scribing: Laser technology is used for precise cutting and scribing of solar cells. This enhances accuracy and minimises material waste, leading to better performance and cost-efficiency.

Automated Laminators: Advanced automated laminators ensure uniform and consistent application of encapsulant materials. This results in improved adhesion and durability of the solar modules.

Enhanced Quality Control

High-Throughput Testing: We use high-throughput testing equipment to evaluate the electrical performance and durability of each module. This includes testing for efficiency, temperature coefficient, and resistance to environmental factors.

Traceability Systems: Our production process incorporates traceability systems that track every component and module through the manufacturing stages. This ensures transparency and facilitates quick identification and resolution of any issues.

Energy-Efficient Operations

Energy Management Systems: Implementing advanced energy management systems helps optimise energy usage across the production line, reducing overall energy consumption and operating costs.

Sustainable Materials Handling: We use automated systems for the handling and recycling of materials, minimising waste and supporting our sustainability goals.

Flexible Production Capabilities

Modular Production Lines: Our production lines are designed with modularity in mind, allowing for quick adjustments to accommodate different module sizes and technologies, including our latest Glass-to-Glass (G2G) modules with N-Type technology.

These advancements collectively contribute to a highly efficient, scalable, and high-quality production process, positioning us as leaders in the solar energy manufacturing sector and ensuring that we meet the growing demands of the market with cutting-edge technology.